In the manufacture of Portland cement clinker occurs as lumps or
nodules, usually 3 millimetres (0.12 in) to 25 millimetres (0.98
in) in diameter, produced by sintering (fused together without
melting to the point of liquification) limestone and
alumino-silicate materials such as clay during the cement kiln
stage. Clinker consists of various calcium silicates including
alite and belite. Tricalcium aluminate and calcium aluminoferrite
are other common components. These components are often generated
in situ by heating various clays and limestone.[1] Portland cement
clinker is made by heating a homogeneous mixture of raw materials
in a rotary kiln at high temperature . The products of the chemical
reaction aggregate together at their sintering temperature, about
1,450 °C (2,640 °F). Aluminium oxide and iron oxide are present
only as a flux to reduce the sintering temperature and contribute
little to the cement strength. For special cements, such as low
heat (LH) and sulfate resistant (SR) types, it is necessary to
limit the amount of tricalcium aluminate formed. The major raw
material for the clinker-making is usually limestone mixed with a
second material containing clay as source of alumino-silicate.
Normally, an impure limestone which contains clay or silicon
dioxide (SiO2) is used. The calcium carbonate (CaCO3) content of
these limestones can be as low as 80%. Second raw materials
(materials in the rawmix other than limestone) depend on the purity
of the limestone. Some of the second raw materials used are: clay,
shale, sand, iron ore, bauxite, fly ash and slag. The clinker
surface and its reactions in different electrolytic solutions are
investigated by scanning electron microscope and atomic force
microscopy.[2]